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JTYPEI® GF30 PEI Rod for New Energy Components
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JTYPEI® GF30 PEI Rod for New Energy Components

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JTYPEI® GF30 is a 30% glass-fiber-reinforced polyetherimide rod developed for structural and electrical components requiring higher stiffness, lower thermal expansion and improved dimensional stability.

Typical applications include battery-system supports, high-voltage insulating components, charging-equipment parts, wind-power electrical components, sensor supports and precision structural parts.

PEI GF30 rods are available in diameters from Ø8 to Ø200 mm and standard lengths of 1,000 mm, 2,000 mm and 3,000 mm. SABIC ULTEM™ 2300 resin, cut-to-length supply, annealing and precision CNC machining are available according to project requirements.

30% Glass-Fiber-Reinforced PEI Rod for New Energy Components

JTYPEI® GF30 is a polyetherimide material reinforced with 30% short glass fiber. It is designed for components requiring greater stiffness, mechanical strength and dimensional stability than natural unfilled PEI.

The glass-fiber reinforcement significantly reduces thermal expansion and improves resistance to deformation under static load and repeated temperature changes.

These characteristics make JTYPEI® GF30 suitable for structural and electrically insulating components used in battery systems, charging equipment, wind-power systems, electrical equipment and industrial new-energy machinery.

When specified by the customer, JTYPEI® GF30 rod can be manufactured using SABIC ULTEM™ 2300 resin with applicable resin traceability and supporting documentation.

ULTEM™ is a trademark of SABIC.

Why Use PEI GF30 in New Energy Systems?

Higher Stiffness and Mechanical Strength

The 30% glass-fiber reinforcement increases the tensile and flexural performance of PEI.

JTYPEI® GF30 is suitable for supports, spacers, brackets, bushings and structural components that must resist deformation under mechanical load.

It is particularly useful when natural PEI does not provide sufficient rigidity but electrical insulation and flame resistance are still required.

Low Thermal Expansion

PEI GF30 has a substantially lower coefficient of linear thermal expansion than natural unfilled PEI.

This helps components maintain dimensional accuracy during temperature changes, repeated heating and cooling, equipment start-up and long-term operation.

Lower thermal expansion is beneficial for assemblies containing metal inserts, sensors, connectors or tightly positioned components.

Dimensional Stability

The combination of glass-fiber reinforcement, low moisture absorption and good creep resistance helps finished components maintain stable dimensions.

For parts with tight tolerances, controlled machining allowances, rough machining, intermediate annealing and final machining may be recommended.

Long-Term Heat Resistance

JTYPEI® GF30 can provide long-term service at approximately 170–180°C, depending on mechanical load, chemical exposure, pressure, component geometry and other operating conditions.

Its heat deflection temperature is typically above 200°C.

These temperatures are material reference values and should not be treated as guaranteed operating limits for every finished component.

Electrical Insulation

PEI GF30 retains good volume resistivity and dielectric strength while providing higher structural stiffness than natural PEI.

It can be used for components that perform both mechanical-support and electrical-insulation functions.

Electrical performance must be confirmed according to component thickness, voltage, frequency, temperature, moisture and the finished-part design.

Inherent Flame Resistance

PEI is inherently flame-resistant in many standard formulations.

PEI GF30 can achieve UL94 V-0 performance depending on the resin grade, product thickness and test conditions.

The final component must be evaluated according to the applicable flame, smoke, electrical and industry-specific requirements.

JTYPEI GF30 PEI rod for new energy components

Typical New Energy Applications

Electric-Vehicle Battery Systems

JTYPEI® GF30 can be machined into:

• Battery-module insulating spacers
• Structural support components
• Sensor supports and housings
• High-temperature electrical bushings
• Positioning components
• Battery-testing fixtures
• Insulating sleeves
• Lightweight mounting components
• Electrical connector supports
• Thermal-management equipment parts

Material suitability must be confirmed according to voltage, operating temperature, flame requirements, chemical exposure, mechanical load and component geometry.

Charging and High-Voltage Equipment

Typical applications include:

• High-voltage insulating spacers
• Charging-equipment supports
• Connector bodies and support components
• Terminal insulating components
• Sensor housings
• Switchgear components
• Electrical mounting parts
• Coil and cable-support components
• Insulating structural brackets

The appropriate creepage distance, clearance, dielectric strength and component thickness must be determined according to the applicable electrical standard.

Wind-Power Equipment

PEI GF30 can be considered for:

• Generator electrical insulation components
• Sensor mounting components
• Terminal supports
• Insulating bushings
• Positioning rings
• Structural spacers
• Control-system components
• High-temperature electrical supports

Outdoor exposure, ultraviolet radiation, moisture, vibration and fatigue conditions should be evaluated before final material selection.

Hydrogen and Energy Equipment

JTYPEI® GF30 may be suitable for electrically insulating structural components, sensor supports, equipment fixtures and peripheral control-system parts.

Standard PEI GF30 should not automatically be used for conductive bipolar plates, strongly alkaline wetted components, pressure-containing parts or hydrogen-contact components without complete application validation.

For chemically aggressive or high-pressure wetted components, PEEK, PPS or another engineering plastic may be more appropriate.

For PEEK introduction: PEEK

For PPS introduction: PPS

Industrial Energy and Automation Equipment

PEI GF30 rods can also be machined into:

• Precision guides
• Insulating rollers
• Mechanical supports
• Equipment fixtures
• Positioning components
• High-temperature bushings
• Sensor mounting parts
• Lightweight structural components
• Electrical equipment spacers

CNC machining of PEI GF30

Natural PEI or PEI GF30?

Engineering Requirement

Natural JTYPEI® NA

JTYPEI® GF30

Selection Note

Precision Machinability

Excellent

Good

Natural PEI is preferred for complex machined features

Structural Stiffness

High

Higher

Select GF30 for increased rigidity

Dimensional Stability

Very Good

Excellent

GF30 performs better under higher loads

Thermal Expansion

Low

Lower

GF30 is preferred for thermal cycling

Electrical Insulation

Excellent

Good to Excellent

Confirm requirements for the finished component

Surface Finish

Smoother

Glass fibers may be visible

Natural PEI normally provides a better machined finish

Tool Wear

Lower

Higher

GF30 is more abrasive to cutting tools

Impact Resistance

Better balanced toughness

Lower than natural PEI

Natural PEI is generally preferred for impact-sensitive parts

Choose JTYPEI® GF30 when higher stiffness, lower thermal expansion and improved structural stability are the main requirements.

Choose JTYPEI® NA ULTEM™ 1000 PEI Rod when better machinability, smoother surface finish, balanced toughness or natural translucent amber appearance is required. For PEI natural info JTYPEI® NA ULTEM™ 1000 PEI Rod Ø4–200 mm

Design Considerations

Account for Fiber Orientation

Glass-fiber-reinforced materials may exhibit directional differences in mechanical properties and dimensional movement.

Critical component orientation, machining direction and load direction should be considered during material selection and part design.

Avoid Sharp Internal Corners

Use suitable internal radii where possible.

Sharp corners, sudden changes in wall thickness and concentrated loads can increase stress concentration and the risk of cracking.

Evaluate Fastening Stress

Avoid excessive interference fits, over-tightened fasteners and highly concentrated assembly loads.

Appropriate clearances, washers, inserts or load-distribution features should be considered.

Allow for Thermal Expansion

Although PEI GF30 has lower thermal expansion than natural PEI, it still expands differently from metals.

Assembly clearances should account for operating-temperature changes and differences between connected materials.

Confirm Electrical Requirements

The finished component should be evaluated according to operating voltage, frequency, humidity, contamination, creepage distance, clearance and wall thickness.

A material-level dielectric value does not replace testing of the finished electrical assembly.

Machining Recommendations

Cutting Tools

Glass fibers make PEI GF30 more abrasive than natural PEI.

Sharp carbide, tungsten-carbide or suitable PCD-coated tools may be used depending on machining volume, surface requirements and tool-life expectations.

Turning and Milling

Use stable clamping without excessive force.

Machining parameters should minimize heat generation, fiber pull-out, edge chipping and dimensional movement.

Drilling

For large holes, begin with a smaller pilot hole and gradually enlarge the diameter.

Avoid excessive feed rates, heat accumulation and direct drilling with oversized tools.

Cooling

Adequate cooling should be used to prevent overheating, material burning, tool adhesion and dimensional instability.

Water-soluble cutting fluids may be used where appropriate, subject to final cleaning and application requirements.

Annealing

Annealing should be considered for:

• Tight-tolerance components
• Parts requiring extensive material removal
• Thin-wall components
• Components with large differences in wall thickness
• Parts used at elevated temperatures
• Components requiring multiple machining stages

For high-precision parts, rough machining followed by intermediate annealing and final machining may improve dimensional stability.

When PEI GF30 May Not Be the Best Choice

PEI GF30 may not be the first choice when the application requires:

• Natural translucent amber appearance
• Maximum impact toughness
• A very smooth cosmetic surface
• Minimum machining-tool wear
• Severe dry-running sliding performance
• A low coefficient of friction
• Electrical conductivity
• Continuous temperatures substantially above approximately 180°C
• Strong-alkali resistance
• Resistance to chlorinated solvents
• Conductive bipolar-plate performance
• Implant-grade medical certification

Depending on the operating conditions, natural PEI, PEEK, bearing-grade PEEK, PPS, PPSU or another engineering plastic may be more suitable.

Frequently Asked Questions

What is PEI GF30?

PEI GF30 is polyetherimide reinforced with 30% glass fiber. The reinforcement increases stiffness, mechanical strength and dimensional stability while reducing thermal expansion.

Is PEI GF30 the same as ULTEM™ 2300?

ULTEM™ 2300 is a SABIC 30% glass-fiber-reinforced PEI resin grade.

JTYPEI® GF30 can be manufactured using SABIC ULTEM™ 2300 resin when specified in the order.

What is the difference between natural PEI and PEI GF30?

Natural PEI offers better machinability, balanced toughness, smoother surface finish and natural translucent amber appearance.

PEI GF30 provides higher stiffness, lower thermal expansion and better resistance to deformation under mechanical load.

Is PEI GF30 suitable for battery components?

PEI GF30 can be suitable for selected battery-system supports, insulating spacers, sensor housings, connector supports and structural electrical components.

Final suitability depends on voltage, temperature, flame requirements, mechanical load, chemical exposure and component design.

Is PEI GF30 electrically conductive?

Standard PEI GF30 is generally an electrically insulating material, not a conductive grade.

It should not be selected for conductive bipolar plates or grounding components unless a specifically modified conductive formulation is used and verified.

Is PEI GF30 suitable for bearings?

PEI GF30 may be suitable for selected low-speed or intermittent-motion components, but it is not automatically the best material for heavily loaded or dry-running bearings.

For demanding sliding and wear applications, bearing-grade PEEK or another wear-modified material may be more appropriate.

Can PEI GF30 be CNC machined?

Yes. PEI GF30 can be turned, milled, drilled and ground.

Because glass fibers increase tool wear, suitable carbide or PCD-coated tools and controlled machining parameters are recommended.

Can JUTAI provide finished components?

Yes. JUTAI provides material selection, cut-to-length supply, annealing, CNC turning, CNC milling, drilling, grinding, dimensional inspection and component assembly according to customer drawings or samples.

Can material certificates be provided?

The applicable TDS, resin COA, COC, MSDS, RoHS and REACH documentation can be supplied where available.

Request a Material Recommendation

Please provide:

• Component drawing
• Required dimensions and tolerances
• Operating temperature
• Mechanical load
• Operating voltage
• Chemical medium
• Flame or electrical standard
• Required quantity
• Resin preference
• Required certificates
• Destination country

JUTAI will evaluate whether JTYPEI® GF30, natural PEI, PEEK, PPS or another engineering plastic is more suitable for the application.

INQUIRY MESSAGE

Please quote JTYPEI® GF30 PEI Rod:

Diameter: ___ mm
Length: ___ mm
Quantity: ___ pcs
Required Tolerance: ___
Preferred Resin: SABIC ULTEM™ 2300 / No Preference
Operating Temperature: ___
Mechanical Load: ___
Operating Voltage: ___

JTYPEI® GF30 Rod Technical Data Sheet

JTYPEI® GF30 Rod Technical Data Sheet

Property

Test Method

Unit

Typical Value

Color

Eye

/

Olive

Density

ISO 1183-1

g/cm³

1.51

Tensile Strength

ISO 527-2

MPa

≥160

Tensile Modulus

ISO 527-2

GPa

≥7.6

Elongation at Break

ISO 527-2

%

≥3

Notched Charpy Impact Strength

ISO 179

kJ/m²

≥10

Flexural Strength

ISO 178

MPa

≥210

Flexural Modulus

ISO 178

GPa

≥5.8

Rockwell Hardness

ISO 2039-2

HRM

≥100

Glass Transition Temperature

ISO 11357-3

°C

215

Coefficient of Linear Thermal Expansion (20–100°C)

ISO 11359-2

10⁻⁶/K

≤60

Long Service Temperature

UL 746B

°C

170

Heat Deflection Temperature

ISO 75-2

°C

≥210

Water Absorption (23°C, Water, 24 h)

ISO 62

%

≤0.26

Flame Retardancy

UL 94

/

V-0

Volume Resistivity

IEC 61340-2-3

Ω·cm

10¹⁵–10¹⁷

Dielectric Strength

ASTM D149-20

kV/mm

≥21

Dielectric Constant

IEC 62631-2-1

1

4.2

Dielectric Loss

IEC 62631-2-1

1

5 × 10⁻³

JTYPEI® GF30 Rod Specification

JTYPEI® GF30 Rod Specification

Diameter (mm)

1,000 mm Weight (kg)

2,000 mm Weight (kg)

3,000 mm Weight (kg)

8

0.10

0.19

0.29

10

0.14

0.29

0.43

12

0.20

0.40

0.60

15

0.31

0.61

0.92

20

0.53

1.05

1.58

25

0.81

1.61

2.42

30

1.15

2.29

3.44

35

1.54

3.09

4.63

40

2.00

4.01

6.01

45

2.53

5.07

7.60

50

3.22

6.45

9.67

55

3.87

7.74

11.62

60

4.46

8.93

13.39

65

5.27

10.54

15.81

70

6.23

12.46

18.69

75

7.18

14.35

21.53

80

8.21

16.42

24.63

90

10.31

20.62

30.93

100

12.84

25.68

38.53

110

15.22

30.44

45.66

120

18.03

36.06

54.10

130

21.24

42.48

63.73

140

24.54

49.09

73.63

150

28.08

56.17

84.25

160

32.06

64.11

96.17

170

36.09

72.17

108.26

180

40.35

80.70

121.06

190

44.86

89.72

134.57

200

49.60

99.20

148.80

Note: Values are typical for reference only and are not guaranteed specification limits. Unit weights are approximate and may vary by production batch, diameter tolerance and machining allowance. Please contact JUTAI for confirmation.

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